How to remove harley exhaust Trials and Tribulations (and good times) of my motorcycle projects and other garage tinkering. A catalytic converter is a ceramic honeycomb inserted in the exhaust pipe, coated with a mix of precious metals, which converts harmful exhaust pollution into less harmful gases and water. May 9, 2014 · 1. May 2, 2022 · Step by step tutorial on disassembly and reassembly required to remove the head on your Harley 1584 to fix a broken exhaust stud. Machine port to shape. #countskustomsPlease like this video and subscribe. Learning and building things. ) Remove all heat shields from pipes including left side. A slip-on replaces just the mufflers, while the full system includes the head pipes, crossovers, and of course the mufflers, and sometimes dramatically changes the look of the bike. I put a little wd40 around the aft ends where they hang up. Jan 31, 2008 · Wire wield the stud hole and broken port. The next time you try to remove exhaust bolts, I'm betting you will use LOTS of penetrating oil first. Exhaust baffles are typically located inside the mufflers and can be accessed by removing the end cap or the baffle itself. If installing a set of slip-on mufflers, the stock mufflers are simply clamped onto the stock head pipes and can be quickly removed. How to remove baffles out of Harley stock exhaust - If you spent all your money on buying the Harley and want the Harley sound take the baffles out its a lot Mar 28, 2018 · Build. I reinstall with antiseize. I try a new technique. ) Remove saddlebags 2. Tinker. Currently working on restoring and preserving a 1988 Harley Davidson Sportster Sep 7, 2010 · Along the way came "blow proof" gaskets and heli coils but the best way to improve your system is to remove the heads and weld/tap an additional set of stud/bolt mounts on the other side of your exhaust port! Aftermarket exhausts are notorious for being imbalanced and out of alignment. Feb 13, 2019 · If I remove the CAT…will not help with performance but will improve sound and will diminish heat. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. I’m not looking for crazy sound here…just something nice and low. Step 1 – Drill holes in your baffles. This is an important step in the process as it allows you to remove the old pipe and make way for the new one. ) Twist mufflers off of pipes. (my exhaust are not stock btw) JMO Gary Feb 9, 2016 · This article applies to the Harley Touring Models (2010-2016). ) Loosen clamps on both mufflers. My budget didn't stretch quite far enough for new pipes right away, so I used a cutting disc to cut the baffles out of the stock exhaust pipes and effectivel Mar 11, 2009 · Removing the baffles will also mess up the power curve of the motor. You don't need to cut the muffler apart to remove the cat in the mufflers. This video walks us through removal of the stock Harley Davidson exhaust system and air cleaner assembly on the M8 touring model. Apr 18, 2023 · Remove the old exhaust pipe from the motorcycle to change the Harley Davidson Exhaust Pipe. I’m considering selling the VH and going with SS MK45’s If I’m ok with the sound of the MK’s I’ll leave it. **Check out my Amazon store Removing the buffers from stock Harley exhuast to get better power and sound Apr 9, 2019 · How to Remove a seized exhaust stud / bolt extraction - Good times. Questions & Answers about "de-catting" a Harley-Davidson. Jul 24, 2013 · I have a Breakout and I took the stock baffles out. DIY Removing The Baffle On a stock 2007 Harley Davidson Sportster 883 and 1200. But as these things go, a friend will mention that he wants to swap his exhaust, and you will have the tool to loan. They are cheap enough that even if you are only swapping the exhaust on your own bike, which hopefully you're not doing more than once, it's worth the investment. 4. Amazon Store (has all the links for everything)https://www. Feb 11, 2016 · Aftermarket exhaust systems for Harley bagger can be grouped into two broad categories: 1) Slip-ons, and 2) Full systems. . Removing Catalytic Converter from Harley Exhaust Just a tip, for anyone who's having trouble with the iron clips on Harley exhaust flanges. Intake and Exhaust System; Engine; Engine For this 1988 Heritage Softail, Mike will be reinstalling the original factory exhaust system. Removing baffles from your Harley Exhaust has a lot of advantages and disadvantages too and in this section, we will be dwelling on the pros and cons of removing the baffles. It’s crucial to follow a proper guide or seek professional service. Harley recommends that they be replaced as components. If still I’m not convinced I’ll remove the CAT. Step by step instructions how to remove complete exhaust system from your Road King Electra Glide or Road Glide Touring Harley! Shannon Aikau - Officials YouTube for Shannon Aikau as featured on History’s hit TV series Counting Cars. You have to remove the mufflers and take the 2 machine screw/nuts outof the ends, then use a broom stick or similar and pound out the baffles in the direction the exhaust flows. Just put a bold from the inside so its not seen and attatch a washer to to bolt so it looks like a lolly pop. amazon. x 1/16 i May 27, 2017 · The ones I bought are Made In USA. Does Removing the Catalytic Converter on a Harley Increase Power? Does it Decrease Power? Does i DIY Removing The Baffle On a stock 2007 Harley Davidson Sportster 883 and 1200. Dec 21, 2015 · Harley Davidson Dyna Glide: How to Remove Stock Exhaust Baffles. Harley started out putting the cats in the mufflers, not the headers. Apr 21, 2016 · That link is for the header cat-ectomy. 5. Jul 3, 2021 · Pros and Cons of Removing Baffles from Harley Exhaust. The only difference is he will be removing baffles from stock Harley exhaust prior to completion. Ride. As an owner-operator you have four options to remedy the overly restrictive exhaust that came with your motorcycle: You can replace the entire exhaust, you can replace the mufflers, you can drill a ¾-inch hole through the baffles or you can remove the baffles. Locate stud hole by using exhaust flange to position drill for stud hole . Materials needed Metal pipe(pinch end) ⬇️⬇️https://www. If you remove them i suggest at least ad lollypop baffels. homedepot. Sometimes gently moving side/side and up and down helps take pressure off clamp force of mufflers to pipes. What Tools Are Needed To Remove Baffles? Typically, a set of Allen keys, a screwdriver, and a rubber mallet are necessary to remove motorcycle baffles. 3. com/p/1-2-in-x-5-ft-EMT-Electrical-Metallic-Tubing-Steel-0550005000/202068069 3 in. If you don't want to completely remove your baffles, you can still get more sound by taking a long drill bit to the baffles themselves. Dec 23, 2015 · Step 1 – Remove mufflers. ) Remove (2) 1/2" bolts on each muffler mounting strap. Can Removal Damage My Harley Exhaust? If done incorrectly, baffle removal may cause damage. Pros Noise Reduction Mar 14, 2016 · There are two options for low cost loud pipes and both will be covered here. Will allow ya to keep the back pressure needed on a harley buy still get the sound your looking dor. Harley Davidson Dyna Glide Stock Exhaust Baffles How to Remove Stock Exhaust Baffles Want louder pipes, but don't want to trash your perfectly good stock exhaust? This article applies to the Harley Davidson Dyna HD Forums How-Tos. He's talking about the muffler cat-ectomy. A machine shop could do all this for you, but I'm betting it's cheaper to get a take-off head. Oct 29, 2018 · In this video we show you how we removed the exhaust system on a 2018 Harley-Davidson Street Glide that has a Milwaukee-Eight Engine and installed a Python R Dec 26, 2024 · The tools needed for removing exhaust baffles on a Harley Davidson include a two and a half inch hole saw, a three inch cut off wheel blade, a grinder, a flashlight, and a bar for prying. qqogddw ubjhuf gic kjifsl yqedt jbp cgkc netyov jnxphn ggrmi gbruy qpaqax jjx gmhndyge akoa